DDMRP implementation in Automotive Industry

DDMRP implementation in Automotive Industry

CONTEXT


An industrial company that designs, manufactures, and sells tires for every type of vehicle, including airplanes, automobiles, bicycles, earthmovers, farm equipment, heavy-duty trucks, and motorcycles.

The company has 69 manufacturing sites & 130 retail centers.

The Supply Chain faced the bullwhip effect and many inventory issues.

MAIN RESULTS


20 to 50%

Inventory reduction

10%

Increase of the OTD

Link the flows

between the manufacturing plant and the customers

69

sites DDMRP implementation

STAKES OF THE PROJECT


Absorb future increasing demand

Decrease product lead times ; improve the quality of the stock

Visibility on WIP & order process

Improve the delivery performance

OUR APPROACH


DDMRP implementation in Automotive Industry

TOOLS USED


  • Simulation

  • Process mapping

  • Training

  • Flow Simulation Game

DDMRP implementation in Automotive Industry

RISKS ON THE PROJECT


  • Accept changes (from cost reductions to flow improvement)

  • Increase the inventory level

  • Decrease the customer service

  • Increase the capacity

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